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Manufacturing Plant Setup
Design and implementation of production units for:
Automotive & Industrial Lubricants
Fully automated blending, filtration, and packaging systems for mono- and multi-grade oils.
Transformer Oils / Biotransol
High-vacuum treatment systems for moisture and gas removal, compliant with IEC standards.
White Mineral
Oils
Production lines for food, cosmetic, and pharmaceutical grades under GMP compliance.
Synthetic Esters
Esterification and transesterification units for specialty lubricants and biodegradable base stocks.
Oxidized Wax
Batch/continuous oxidation systems with precise process control and product consistency.
Petroleum Jelly
Fully jacketed blending and filling systems with vacuum mixing and cooling.
Coolants (EG/PG Based)
Glycol-based coolant blending units with dosing, pH adjustment, and inhibitor addition.
Brake Fluids (DOT 3, 4, 5.1)
Closed-loop systems ensuring moisture control and ISO compliance.
Greases
Grease kettles, homogenizers, and deaerators for lithium/calcium/complex grease manufacturing.
Diesel Exhaust Fluid (DEF)
Aqueous urea solution blending plants complying with ISO 22241 standards.
Bitumen Processing
Heating, mixing, and transfer units for paving and industrial-grade bitumen.
Storage and Transfer Facilities
Design and installation of tank farms for Class A, B, and C petroleum products
Compliant with PESO (Petroleum and Explosives Safety Organization) norms
Includes fire protection, bund walls, earthing, venting, and automated transfer systems
Laboratory Setup and Product Formulation Support
Design and setup of Quality Control (QC) and Research & Development (R&D) laboratories
Equipment selection and lab layout based on ASTM, IP, and BIS test methods
Product formulation development for lubricants, greases, coolants, DEF, and specialty fluids
Custom formulation support for client-specific performance, cost, and regulatory needs
Training & Technical Support Facility
On-site and remote operator training programs for plant operations, safety, and maintenance
Formulation training for lab chemists and R&D staff
SOP development, troubleshooting manuals, and commissioning support
Knowledge transfer workshops for client teams on process technology and industry standards
