Malge Engineers

Is a professional consultancy organization providing capacity, process and engineering design with project management consultancy and all other technical services

About Us

Malge Engineers, is a professional consultancy organization providing capacity, process and engineering design with project management consultancy and all other technical services relevant to setting up and upgrade/modernization of following plants,

Lube oil, coolant, DEF Transformer Oil, White oil (LLP and HLP), Petroleum Jelly, Oxidized wax, Petrochemicals and specialty chemicals. Design and drafting of equipment layout, piping layout, equipment design, piping design,
utility design, structural design.

Manufacturing Plant Setup

Design and implementation of production units for

Automotive & Industrial Lubricants

Fully automated blending, filtration, and packaging systems for mono- and multi-grade oils.

Transformer Oils / Biotransol

High-vacuum treatment systems for moisture and gas removal, compliant with IEC standards.

White Mineral
Oils

Production lines for food, cosmetic, and pharmaceutical grades under GMP compliance.

Synthetic Esters

Esterification and transesterification units for specialty lubricants and biodegradable base stocks.

Oxidized Wax

Batch/continuous oxidation systems with precise process control and product consistency.

Petroleum Jelly

Fully jacketed blending and filling systems with vacuum mixing and cooling.

Coolants (EG/PG Based)

Glycol-based coolant blending units with dosing, pH adjustment, and inhibitor addition.

Brake Fluids (DOT 3, 4, 5.1)

Closed-loop systems ensuring moisture control and ISO compliance.

Greases

Grease kettles, homogenizers, and deaerators for lithium/calcium/complex grease manufacturing.

Diesel Exhaust Fluid (DEF)

Aqueous urea solution blending plants complying with ISO 22241 standards.

Bitumen Processing

Heating, mixing, and transfer units for paving and industrial-grade bitumen.

Storage and Transfer Facilities

Laboratory Setup and Product Formulation Support

Design and setup of Quality Control (QC) and Research & Development (R&D) laboratories
Equipment selection and lab layout based on ASTM, IP, and BIS test methods
Product formulation development for lubricants, greases, coolants, DEF, and specialty fluids
Custom formulation support for client-specific performance, cost, and regulatory needs

Skid mounted lube oil blending plant

Training & Technical Support Facility

On-site and remote operator training programs for plant operations, safety, and maintenance
Formulation training for lab chemists and R&D staff
SOP development, troubleshooting manuals, and commissioning support
Knowledge transfer workshops for client teams on process technology and industry standards

Engineering Services Portfolio

We offer comprehensive engineering solutions across multiple domains, including

Storage Tank Design & Drafting

Design and preparation of detailed engineering drawings for atmospheric and pressurized storage tanks as per API 650 / API 620 / IS codes.

Process Equipment Design

Mechanical design and drafting of pressure vessels, heat exchangers, reactors, and other process equipment as per ASME Section VIII Div. 1 / TEMA standards.

Piping Design & Drafting Services

Civil & Structural Engineering Services

3D Plant Modeling

Third-Party Inspection Services

Our Strengths

Basic engineering

Process Flow sheet
Process & Instrumentation Diagram
Process Equipment design
Utility equipment sizing
Facility sizing – Tank farm, Material handling, Laboratory, Fire fighting etc.
Process Control philosophy
Preliminary plot, building & equipment layout

Detailed engineering

Mechanical

Design- Process equipment’s, Storage tank, Piping, Utility.
Specifications & Datasheets
Equipment layout, piping routing, nozzle orientations, piping GA & isometrics
Design of pipe racks/supports
Preparation of tender documents – piping & eqpt. Erection
Specification & detailing of package systems- Utilities, Fire hydrant & ETP facility

Piping

Piping modeling
Piping stress analysis
3D modeling
Piping GA
Piping isometric, MTO
Specification & detailing of package systems- Utilities, Fire hydrant & ETP facility